The Importance of Online Dynamic Balancing for Grinding Wheels
- Effectively extend the service life of grinding wheels, reduce frequent wheel replacement and cut consumable costs.
- Greatly improve machining accuracy, including dimensional tolerance, straightness, circularity and surface finish of workpieces.
- Stabilize the whole grinding process and avoid defective products caused by vibration in mass production.
- Optimize workshop working environment and lower grinding noise and mechanical vibration.
- Reduce long-term equipment maintenance costs and decrease wear of spindle, bearings and grinding machine frame.
Overall Machine Hardware Design
1.Resistive Touch Screen with Intuitive Operation
Adopts resistive touch panel that supports operation with gloves. Circular visualized UI and dedicated shortcut keys simplify parameter setting and measurement. An adjustable foldable stand allows flexible screen viewing angles, and BNC signal connectors reserve multi-sensor access.
2.Industrial IP65 Waterproof & Oilproof Grade
The whole machine features industrial waterproof and oil-resistant structure, applicable to indoor and harsh grinding sites with coolant splashing without extra protective covers.
3.Ergonomic Physical ButtonsHumanized button layout supports single-hand and double-hand operation, all function keys are clearly marked for quick operation during busy production.
4.Large-Capacity Built-in BatteryEquipped with intelligent power-saving mode and auto power-off function. Continuous working time exceeds 10 hours after full charge, improving field mobility without frequent charging.
5.Authoritative Safety & Industry Certification
Pass CE & UL safety certification; all balancing algorithms comply with ISO 1940 international dynamic balancing specification, providing standardized and repeatable balancing data for quality control.
Basic AN Series General Detection APP
- Display unit: ug/mg/g/kg; vibration unit switch: acceleration / velocity / displacement
- IEPE sensor self-diagnosis: open circuit / short circuit / normal real-time reminder
- Dual unit system: metric / imperial unit switchable
- Multi-language interface: Chinese / English, barrier-free global operation
- Rotation speed display: synchronized HZ / RPM reading
- Intelligent power saving: auto sleep & auto shutdown to extend battery life
- Continuous working time: over 8 hours under basic detection mode
- Detection mode: RMS, 0-p, p-p three vibration value calculation modes
- Battery display: real-time power percentage from 0% to 100%
- Built-in file management folder for test records storage
- Automatic firmware update via Internet
- Built-in fast & simple report software
- Customizable time format: year/month/day/hour/minute/second
- Adjustable key beep: high / medium / mute 3 volume levels
Optional Vibration Spectrum Analyzer
- Display modes: Power Spectrum, Time Waveform, FRF Spectrum (Ch#2/#1), Overlap (0% – 100% adjustable)
- Max analysis lines: 12,800; maximum bandwidth: 40KHz for high-speed spindle capture
- Dual trigger: Analog trigger (Ch#1/Ch#2) & Digital trigger (TTL / RPM signal)
- Pre-trigger & Post-trigger time window adjustable from 0 to 100%
- 5 types of windowing functions for signal filtering
- Rotation speed display: HZ / RPM
- Circular display scale: Logarithmic / Linear switchable
- Cursor function: peak value / RPM / manual positioning
- Scale adjustment: manual or auto calibration
- Average mode: Linear average / Peak Hold
Single-plane Grinding Wheel Balancer
- Balancing plane: single-plane dynamic balance
- Unbalance display: radar chart with relative / absolute angle
- 3 measuring modes: Fast / Normal / Precision
- Rotation speed display: HZ / RPM
- Metric & imperial unit switch; vibration unit: acceleration / velocity / displacement
- Tool wear reminder: small / large wear pop-up prompt
- Radar rotation direction: clockwise / counter-clockwise
- Real-time balance correction trend graph
Full-function Dynamic Balancing Test APP
- Multi-plane measurement: single / dual / three plane balancing
- Result display: intuitive Radar chart
- 3 test modes: Fast / Normal / Precision
- Auto drilling depth calculation for material removal correction
- Split weight component calculation: manual / auto mode
- Optional add weight / remove weight balancing function
- Radar rotation direction: clockwise / counter-clockwise
- Tool wear pop-up reminder with size alert
- Unbalance unit: ug / mg / g / kg
- Built-in ISO 1940 standard calculation module
- Historical data storage, tabular balancing process records for traceability
- Vibration unit options: G, mm/s, um
Software & Data Export Advantages
- Built-in convenient report software
All balancing test results can be sorted into standard tabular reports inside the machine, easy for factory quality inspection review.
- Excel format report export
Support exporting standard Excel files via USB digital data port, convenient for offline archiving, sharing and secondary editing on office computers.
- Lifetime free automatic firmware upgrade
Connect the instrument to the Internet to download official firmware automatically, no extra service fee for lifetime function iteration, keeping measurement algorithms updated continuously.
- USB digital data output interface
External USB port supports fast data transmission to PC, realizing long-term storage of historical balancing records for production quality tracking.
Core Product Highlights
- All-in-one portable machine, multiple switchable APPs without extra hardware purchase
- Fully compliant with ISO 1940 international dynamic balancing standard, reliable measuring basis
- Visual radar chart display, intuitive, fast and accurate balance correction
- Global multi-language interface, smooth operation for overseas workshops
- Optional add/remove weight balancing function for flexible correction solutions
- Auto drilling depth & split weight calculation, one-step precise balance modification
- IP65 waterproof & oilproof industrial design, CE & UL safety certified
- Large battery capacity supports over 10 hours continuous field measurement
- Optional vibration spectrum analyzer to quickly locate abnormal vibration sources
- Guided touch screen interface, low learning cost for new operators
