MMW+ Metal Bond Fluting Wheel
MMW+ Metal Bond Fluting Wheel - Image 2
MMW+ Metal Bond Fluting Wheel - Image 3
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MMW+ Metal Bond Fluting Wheel

Anchor MMW+ metal bond diamond fluting wheel is upgraded new formula for carbide cutter flute grinding. It features ultra-high grit retention, stable low grinding resistance to avoid machine alarm. Under high feed & deep cut parameters, it maintains consistent processing stability, improves production efficiency by 50%-80%, extends wheel life, and balances cutting performance & cost for mass tool manufacturing.

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Product Core Positioning

MMW+ series metal bond fluting wheel is a newly upgraded metal bond diamond grinding wheel launched by Anchor in May 2022, specially developed for carbide end mill, drill bit and cutting tool flute grinding. It solves the core pain points of traditional fluting wheels: high grinding resistance, frequent machine alarm, short service life and unstable finish when increasing processing efficiency. It is widely adopted by mass-production tool factories.

Four Core Product Advantages
  1. Low Stable Grinding Resistance, No Machine Alarm
    Exclusive upgraded metal bond formula optimizes abrasive exposure structure, grinding resistance keeps steady in multi-speed, feed and depth parameters. Effectively avoid equipment ALARM downtime during continuous mass production.
  2. Ultra High Grit Retention, Longer Service Life
    Dense metal matrix tightly locks diamond grit, less abrasive shedding during long-term heavy-load fluting, greatly extend wheel service life and reduce wheel replacement frequency.
  3. Support 50%-80% Higher Processing Efficiency
    Verified by customer test data: when feed speed, cutting depth and material removal rate are raised by 50%~80%, MMW+ wheel still maintains stable grinding resistance and consistent flute surface finish, significantly boost daily output.
  4. Balanced Comprehensive Cost Performance
    Long service life & less dressing frequency cut consumable cost; higher processing efficiency raises single machine output. Without excessive premium price, it brings obvious economic benefits to tool manufacturers.
Actual Customer Test Case Data
Case 1: Stable Low Resistance Under Diverse Parameters
Test setting QW=6, adjust wheel speed, feed rate and cutting depth in 5 groups of parameters. Compared with original standard wheel, MMW+ keeps lower and more stable grinding resistance throughout the whole processing window, less fluctuation during parameter switching.
Case 2: Stable Performance Under High Efficiency Boost

4 groups of efficiency upgrade test, material removal rate increased step by step from 4mm³/s to 7.2mm³/s (efficiency up 80%). MMW+ grinding resistance rises gently without sharp spike, no chatter mark or uneven flute surface on carbide tools.

Test parameter list:

  1. Line speed 21m/s, Feed 60mm/min, Cut depth 4mm, QW 4mm³/s
  2. Line speed 20m/s, Feed 180mm/min, Cut depth 2mm, QW 6mm³/s
  3. Line speed 20m/s, Feed 180mm/min, Cut depth 2.2mm, QW 6.6mm³/s
  4. Line speed 21m/s, Feed 180mm/min, Cut depth 2.4mm, QW 7.2mm³/s
Application Scope & Custom Service
Applicable Workpiece & Process
For fluting/groove grinding of solid carbide end mills, micro drills, taps and metal cutting tools, compatible with all mainstream 5-axis tool grinders.
Customization Support
Custom outer diameter, thickness, bore, grit, concentration and special profile shapes are available. Contact our sales team for full specification catalog and technical quotation.
Comprehensive Production Value Summary

Anchor MMW+ metal bond fluting wheel solves three core troubles of tool manufacturers: frequent machine alarms limiting production speed, short wheel life raising consumable cost, unstable finish after efficiency improvement. It balances stability, efficiency and service life, greatly lowering overall production cost for carbide cutting tool mass production lines.

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